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Custom Packaging Inserts That Fit, Protect & Impress

Secure your skincare and electronics with custom-fit inserts. Eco-friendly materials, fast delivery & low MOQ.
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Custom foam packaging insert securely holds a USB flash drive in place.

Diverse Insert Options for Every Need

Explore our range of insert types, each crafted to protect and showcase your products effectively.
EVA foam insert for skincare and electronics packaging
EVA foam

This high-density foam insert provides superior shock protection and is ideal for fragile skincare bottles, electronics, or luxury sets..

Colored PU foam insert for flexible cushioning and shaped packaging
PU/PE Foam

Available in many colors, PU or PE foam offers flexible cushioning and is great for colorful, shaped packaging needs.

Corrugated box insert made with fluted cardboard for makeup or kits
Flute Insert

Made from fluted paperboard, these corrugated box inserts add strength and structure, especially for multi-item or shipping boxes.

Molded pulp insert inside sustainable box with insert
Pulp Insert

Pulp inserts are biodegradable and molded to fit tightly within boxes with insert requirements for sustainable product lines.

Transparent PET insert for food-safe or display packaging
PP&PET Insert

These recyclable plastic inserts meet food-contact standards and are widely used in beverage and transparent display packaging.

PS insert tray for electronic accessories or display trays
PS Insert

PS inserts are used in electronic packaging when transparency or precise holding shapes are required—lightweight but less heat-resistant.

Cardboard insert for eco-friendly gift and beauty sets
Paperboard Insert

Paperboard or cardboard inserts offer a clean and eco-conscious way to hold light products like candles or skincare jars.

Pre-folded tray insert for mailer box packaging
Insert holder

Designed to fit inside mailer box inserts, these pre-folded trays help hold small products in place during shipping and display.

Why Custom Packaging Inserts Are Essential for Safe & Impactful Delivery

Protection That Prevents Costly Product Damage

Custom foam inserts and cardboard trays prevent products—especially fragile items like skincare bottles or small electronics—from moving during transit. This reduces the risk of breakage, returns, and customer dissatisfaction.
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Custom foam insert securely holds serum bottles and cream jar in a green rigid skincare box.
Mailer box with custom cardboard insert for skincare bottles and unboxing experience.

How Custom Inserts Improve the Unboxing Experience？

Well-fitted inserts enhance how your products are presented, elevating your customer’s unboxing experience. As shown here, a custom-cut insert secures each item in place, making even lightweight mailer boxes feel premium and safe.
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Supports Eco-Friendly & Branded Packaging Goals

Paperboard and recyclable packaging inserts align with sustainability goals. Brands looking to reduce plastic use can turn to cardboard packaging inserts while still achieving a professional look and strong protection.
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Cardboard insert in a botanical skincare mailer box with printed branding and eco-friendly presentation.

Which Packaging Insert Fits Your Product Best?

With so many materials and product types, it’s easy to feel overwhelmed. That’s why we offer tailored recommendations based on your product’s shape, size, and brand needs. Whether you’re launching a skincare line or shipping fragile electronics, we’ll help you find the perfect insert.
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Molded pulp protective packaging insert safely holds wine, tools, and electronic devices.

Molded Pulp Protective Insert

White EVA foam tray custom-fitted to hold serum and cream in a luxury skincare gift box.

EVA Foam Tray for Skincare Set

Custom corrugated paper insert holds skincare bottle securely inside a printed cosmetic box.

Corrugated Insert for Skincare Bottle

Why 2000+ Brands Trust Our Custom Box Inserts

Your Creative Workshop

From concept to creation, we’ve got you covered:

Fully Customized Insert Solutions

We help design custom box inserts tailored to your product’s shape, structure, and branding — from layout to special finishes.

Eco-Friendly & FSC Materials

We use eco-friendly cosmetic packaging inserts made from recyclable, biodegradable, or FSC-certified materials, including soy-ink and kraft board.

Logistics Support & Global Shipping

From insert material selection to delivery, our team provides full support to streamline your supply chain and reduce costs.

Low MOQ & Fast Turnaround

Order as few as 500 units with confidence. Our small-batch custom insert production ensures fast delivery and packaging that fits — no waste.

Low MOQ custom packaging box with plastic insert tray for securely holding assorted fishing lures.
Custom rigid gift box with multi-cavity insert designed for festive treats and shipping stability.
Custom box insert design using fluted cardboard tray holds multiple tea boxes in a rigid gift box.
Eco-friendly corrugated insert with die-cut window fits snugly in a custom drawer rigid box.
Expert help
Operator managing an automated printing press used for manufacturing custom makeup boxes
Kraft paper rolls feeding into industrial machinery used for producing cosmetic packaging boxes wholesale
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Digital proofing machine printing layout designs for personalized beauty boxes in high detail
Two printing technicians reviewing cosmetic box proofs at a commercial printing machine
Precision Production

Where quality meets efficiency:

72-Hour Sample Proofing

Your insert samples will be ready to ship in 72 hours — guaranteed.

Quality Control at Every Step

Automated QC and <0.3% defect rate. You’ll always know what’s happening.

Color Accuracy with CMYK / Pantone

We maintain brand consistency through precise color-matching across your box and insert materials.

Free design & Expert help

Work with a dedicated packaging expert to craft inserts that protect and impress.

Real Feedback, Real Result

Inspiring stories from our customers
The One
    The One

    Parfume

    We ordered fragrance labels with very detailed colors and many SKU. Emma's team nailed the shades exactly. Not easy, but they made it look easy.

    DFS
      DFS

      Retail Chain

      We had a tight event deadline and needed branded labels, brochure and vip membership cards fastly. Got them earlier than promised. Saved us a headache.

      Laline
        Laline

        Body Care

        We had no idea which material is better for our proudc, and how label finish affects body product bottles. They explained lamination vs. varnish patiently. That's not common.

        Onsen
          Onsen

          Skincare

          Designing skincare labels in small batches is often tricky. Here it wasn't. Flexible, responsive, and quality was consistent.

          The FAQs About Packaging solutions

          No worries! Just share your product size and function—we’ll recommend the ideal insert type (foam, paperboard, pulp, etc.) based on protection, cost, and style.
          Yes. Our packaging engineers will provide professional dielines and layout, so you don’t need prior technical knowledge to get started.
          Absolutely. We support low MOQs starting from 500 pcs—perfect for product testing, seasonal sales, or new business launches.
          We provide actual fit samples or pre-production mockups. If you're working with glass, dropper bottles, or irregular shapes—we pre-test for size, pressure, and finish.
          Yes. Send us the box dieline or physical sample—we’ll engineer a perfect-fit insert that aligns with your box structure, regardless of its original source.
          We follow strict multi-point QC: material inspection, fit testing, and random batch verification. For recurring clients, we store specs for fast reorders.

          Need custom packaging inserts for your skincare, electronics, or retail products?

          We’ll help you create the perfect-fit solution — from structural design to sampling and fast production.
          Let’s Build Your Packaging Together

          Ask for a quick quote

          pleasantly surprised as below

          Hi there, you will have a free printed pre-production cardboard sample after we get your requiry.

          International buyer confirms packaging solution with Packzino expert

          Stay In Touch with EXPERT

          We are always here to help out

          Ask For A Quick Quote

          We will contact you within 12 hours, please pay attention to the email with the emma@packzino.com

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